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協(xié)作機(jī)器人自動碼垛系統(tǒng)因其操作簡便、場景定制能力強(qiáng)而廣受青睞。以下是對這一系統(tǒng)的詳細(xì)分析：

一、協(xié)作機(jī)器人的優(yōu)勢

1. 靈活性與適應(yīng)性：

• 協(xié)作機(jī)器人相較于傳統(tǒng)工業(yè)機(jī)器人，具有更高的靈活性和適應(yīng)性。它們可以輕松地與工人一起工作，無需進(jìn)行大規(guī)模的生產(chǎn)線改造或安裝隔離欄，從而降低了部署成本和時間。

• 在不同負(fù)載和臂展條件下，協(xié)作機(jī)器人的體積和重量較小，更適合于既有廠房的承載能力與操作空間。

2. 操作簡單：

• 協(xié)作機(jī)器人通常配備了直觀易用的操作界面，如觸摸屏顯示器和圖形化操作軟件。這些界面大大降低了操作門檻，使得普通工人也能輕松上手，無需復(fù)雜的編程知識。

• 例如，一些協(xié)作機(jī)器人支持拖動示教功能，用戶只需通過拖動機(jī)器人的末端執(zhí)行器到指定位置即可完成標(biāo)定操作，無需使用傳統(tǒng)的示教器。

3. 安全性：

• 協(xié)作機(jī)器人內(nèi)置了多種安全機(jī)制，如扭矩傳感器、碰撞檢測功能和高靈敏度的安全控制器等。這些機(jī)制能夠在機(jī)器人遇到障礙物或人員時立即停止運行，確保人員和設(shè)備的安全。

• 對于高速節(jié)拍的碼垛場景，一些協(xié)作機(jī)器人工作站還支持選配安全雷達(dá)，以提供額外的安全防護(hù)。

二、自動碼垛系統(tǒng)的特點

1. 高效性：

• 自動碼垛系統(tǒng)能夠?qū)崿F(xiàn)高速、精確的碼垛作業(yè)，顯著提高生產(chǎn)效率。通過精確的路徑規(guī)劃和高效的算法優(yōu)化，機(jī)器人可以在極短的時間內(nèi)完成大量物料的碼垛。

2. 場景定制能力強(qiáng)：

• 協(xié)作機(jī)器人自動碼垛系統(tǒng)可以根據(jù)不同的生產(chǎn)需求進(jìn)行場景定制。無論是食品、藥品、日用品還是其他行業(yè)的碼垛工序，都可以通過調(diào)整機(jī)器人的參數(shù)和配置來滿足特定的生產(chǎn)要求。

• 一些先進(jìn)的系統(tǒng)還支持多品種切換功能，能夠輕松應(yīng)對不同種類、形狀和尺寸的物料。

3. 集成化與模塊化設(shè)計：

• 協(xié)作機(jī)器人自動碼垛系統(tǒng)通常采用集成化設(shè)計，將機(jī)器人、控制器、傳感器和其他輔助設(shè)備集成在一起，形成一個緊湊的工作站。這種設(shè)計不僅節(jié)省了空間，還便于維護(hù)和升級。

• 模塊化設(shè)計則使得系統(tǒng)可以根據(jù)需要進(jìn)行擴(kuò)展或調(diào)整，以滿足不同規(guī)模的生產(chǎn)需求。

三、應(yīng)用實例

以珞石推出的RKE-PAR系列協(xié)作碼垛工作站為例，該工作站基于珞石的碼垛專用5軸協(xié)作機(jī)器人而設(shè)計，具有集成式設(shè)計、拖動示教標(biāo)定、圖形化觸屏操作和安全穩(wěn)定等特點。它支持最大21kg和14kg負(fù)載的碼垛應(yīng)用，并具備廣泛的適用性，能夠為用戶提供開箱即用的完整解決方案

綜上所述，協(xié)作機(jī)器人自動碼垛系統(tǒng)以其靈活性、高效性和場景定制能力等優(yōu)勢，在現(xiàn)代工業(yè)自動化領(lǐng)域中發(fā)揮著重要作用。隨著技術(shù)的不斷進(jìn)步和應(yīng)用場景的不斷拓展，這類系統(tǒng)將在更多領(lǐng)域得到廣泛應(yīng)用和推廣。

The collaborative robot automatic palletizing system is widely favored because of its easy operation and strong scene customization ability. Here's a detailed analysis of the system:

1. Advantages of collaborative robots

Flexibility & Adaptability:

Compared with traditional industrial robots, collaborative robots are more flexible and adaptable. They can easily work with workers without the need for large-scale line modifications or the installation of barriers, reducing deployment costs and time.

Under different load and arm span conditions, the volume and weight of cobots are smaller, which is more suitable for the bearing capacity and operation space of existing plants.

Easy to use:

Cobots are often equipped with intuitive and easy-to-use user interfaces, such as touchscreen displays and graphical operating software. These interfaces greatly reduce the barrier to entry and make it easy for ordinary workers to get started without the need for complex programming knowledge.

For example, some cobots support a drag-and-teach function, which allows the user to complete the calibration operation by dragging the end effector of the robot to a specified position without the use of a traditional teach pendant.

Security:

Cobots have a variety of built-in safety mechanisms, such as torque sensors, collision detection functions, and highly sensitive safety controllers. These mechanisms are able to immediately stop the operation of the robot when it encounters an obstacle or person, ensuring the safety of personnel and equipment.

For palletizing scenarios with high-speed cycle times, some cobot workstations also support optional safety radar to provide additional safety protection.

Second, the characteristics of the automatic palletizing system

Efficiency:

The automatic palletizing system can achieve high-speed, accurate palletizing operations, and significantly improve production efficiency. Through precise path planning and efficient algorithm optimization, the robot can complete the palletization of large quantities of materials in a very short time.

Strong Scene Customization Capability:

The cobot automatic palletizing system can be customized according to different production needs. Whether it's a palletizing process in food, pharmaceuticals, groceries, or other industries, the parameters and configuration of the robot can be adjusted to meet specific production requirements.

Some advanced systems also support multi-variety changeover, making it easy to handle different types, shapes, and sizes.

Integrated & Modular Design:

Cobot automated palletizing systems are typically integrated in design, integrating robots, controllers, sensors, and other ancillary equipment into a compact workstation. This design not only saves space, but also facilitates maintenance and upgrades.

The modular design allows the system to be expanded or adapted as needed to meet the needs of different production scales.

3. Application examples

Taking the RKE-PAR series collaborative palletizing workstation launched by ROKASHI as an example, the workstation is designed based on ROKASE's special 5-axis collaborative robot for palletizing, which has the characteristics of integrated design, drag teaching calibration, graphical touch screen operation, safety and stability. It supports palletizing applications with loads of up to 21 kg and 14 kg and is suitable for a wide range of applications, providing users with a complete solution right out of the box.