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精準六軸協作機器人 全自動裝箱搬運碼垛機Precision six-axis collaborative robot Fully automatic packi
發布時間:2024-08-11 15:11:20 | 瀏覽次數:

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精準六軸協作機器人全自動裝箱搬運碼垛機是一種高度靈活且先進的自動化設備,主要用于工業生產中的物料搬運、裝箱、搬運及碼垛等任務。以下是對該設備的詳細解析:

一、主要特點

  1. 六軸設計

    • 擁有六個自由度,每個軸都能獨立旋轉或伸縮,能夠完成復雜的三維空間運動,靈活性高,適應多種形狀和尺寸的物品抓取及放置需求。

    • 這種設計使得機器人能夠精確控制每個關節的運動,實現精細的裝箱和碼垛作業。

  2. 高精度

    • 配備高精度的傳感器和控制系統,能夠實現對物料位置的精確識別和抓取,減少誤差,提高裝箱和碼垛的準確性。

  3. 全自動作業

    • 從物料識別、抓取、搬運到裝箱、碼垛,整個過程均可實現自動化作業,無需人工干預或僅需少量人工輔助。

  4. 協作功能

    • 作為協作型機器人(Cobot),設計有安全傳感器和控制算法,能夠在人員附近安全工作,無需傳統的安全圍欄隔離,增強了人機協作的效率和安全性。

  5. 移動性

    • 部分精準六軸協作機器人還具備移動功能,能夠自主導航在倉庫或生產線上移動,到達不同的作業點執行任務,大大提高了其工作范圍和應用靈活性。

  6. 智能化

    • 通過預先編程或視覺識別系統,能夠自動識別、抓取并精準地將產品裝箱、堆疊成預定的層數和模式。

    • 現代協作機器人通常配備有直觀的圖形化編程界面,使得非專業人員也能快速上手,調整和設置機器人任務。

二、應用場景

精準六軸協作機器人全自動裝箱搬運碼垛機廣泛應用于物流、食品飲料、制藥、汽車制造、電子產品等多個行業。它能夠顯著提高生產效率,降低人工成本,減少工傷風險,是現代智能工廠中不可或缺的一部分。

三、優勢

  1. 提高生產效率

    • 全自動作業模式減少了人工干預,提高了作業速度和效率。

  2. 降低人工成本

    • 自動化作業減少了對人力的依賴,降低了企業的勞動力成本。

  3. 提高作業質量

    • 高精度傳感器和控制系統確保了裝箱和碼垛的準確性,減少了誤差和損失。

  4. 增強安全性

    • 協作型設計使得機器人能夠在人員附近安全作業,降低了工傷風險。

四、案例分析

以本森精準六軸協作機器人為例,該機器人能夠全自動進行裝箱、搬運和碼垛作業。其主要技術參數包括:碼垛能力為500-1000包/時,工作半徑為2米,使用環境溫度為-10℃-+50℃,噪音水平為70db(A)等。這些參數確保了機器人在各種環境下的穩定高效運行。

綜上所述,精準六軸協作機器人全自動裝箱搬運碼垛機以其高度的靈活性、智能化和廣泛的應用性,正逐漸成為現代工業生產中不可或缺的重要設備。

The Precision Six-axis Collaborative Robot Automatic Packing and Handling Palletizer is a highly flexible and advanced automation equipment, which is mainly used for material handling, packing, handling and palletizing tasks in industrial production. Here's a detailed breakdown of the device:


First, the main features

Six-axis design:


With six degrees of freedom, each axis can be rotated or telescopic independently, it can complete complex three-dimensional space movements, and has high flexibility, adapting to the needs of grasping and placing items of various shapes and sizes.


This design allows the robot to precisely control the movement of each joint, enabling delicate case packing and palletizing operations.


High Accuracy:


Equipped with high-precision sensors and control systems, it can accurately identify and grasp the position of materials, reduce errors, and improve the accuracy of packing and palletizing.


Fully automatic operation:


From material identification, grabbing, handling to packing and palletizing, the entire process can be automated without human intervention or with minimal manual assistance.


Collaboration Features:


As a collaborative robot (Cobot), it is designed with safety sensors and control algorithms to work safely near people without the need for traditional safety fence isolation, enhancing the efficiency and safety of human-robot collaboration.


Mobility:


Some precision six-axis cobots also have a mobility function, which can autonomously navigate around the warehouse or production line to reach different operation points to perform tasks, greatly improving their working scope and application flexibility.


Intelligent:


Pre-programmed or visual recognition systems can be used to automatically identify, grip and precisely box and stack products into predetermined layers and patterns.


Modern cobots are often equipped with an intuitive graphical programming interface that allows non-specialists to quickly get up to speed, adjust and set up robot tasks.


2. Application scenarios

Precision six-axis collaborative robot automatic packing and handling palletizers are widely used in logistics, food and beverage, pharmaceutical, automobile manufacturing, electronic products and other industries. It can significantly improve production efficiency, reduce labor costs, and reduce the risk of work-related injuries, which is an indispensable part of the modern smart factory.


3. Advantages

Increased productivity:


The fully automatic operation mode reduces manual intervention and improves the speed and efficiency of the operation.


Reduced Labor Costs:


Automated operations reduce the dependence on manpower and reduce the labor cost of the enterprise.


Improve the quality of your work:


High-precision sensors and control systems ensure the accuracy of case packing and palletizing, reducing errors and losses.


Enhanced Security:


The collaborative design allows the robot to work safely close to people, reducing the risk of work-related injuries.


Fourth, case analysis

Benson's precision six-axis cobot, for example, is capable of fully automating packing, handling, and palletizing. Its main technical parameters include: palletizing capacity of 500-1000 bags/hour, working radius of 2 meters, ambient temperature of -10°C-+50°C, noise level of 70db(A), etc. These parameters ensure the stable and efficient operation of the robot in various environments.


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