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高位碼垛機(jī)
高位碼垛機(jī) 讓你解放雙手 本森智能裝備The high-position palletizer allows you to free your hands wi
發(fā)布時(shí)間:2024-01-08 10:33:54 | 瀏覽次數(shù):

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可根據(jù)客戶實(shí)際需求定制適用機(jī)型

         高位碼垛機(jī)是將裝入容器(如:紙箱、編織袋、桶等)的物料或者是經(jīng)過包裝和未經(jīng)包裝的規(guī)則物品,按一定排列碼放在托盤上,進(jìn)行自動(dòng)堆碼,可堆碼多層,然后推出,便于繼續(xù)進(jìn)行下一步包裝或者叉車運(yùn)至倉(cāng)庫(kù)儲(chǔ)存。碼垛機(jī)實(shí)現(xiàn)智能化操作管理,可大大地減少勞動(dòng)人員和降低勞動(dòng)強(qiáng)度。廣泛用于石化、食品、醫(yī)藥、飼料、糧食、有色礦物和建材等行業(yè)中的粉狀、粒狀物料、規(guī)則有一定體積物品的自動(dòng)碼垛及各類紙箱的自動(dòng)高速碼垛。

高位碼垛機(jī) 設(shè)備優(yōu)點(diǎn):

? 高位碼垛機(jī):采用高位進(jìn)箱,適合高線輸送。

? 高位碼垛機(jī):采用直線式編碼,生產(chǎn)速度快,高可達(dá),紙箱類:60箱/分鐘;包袋類28包/分鐘

? 高位碼垛機(jī):采用伺服分道可實(shí)現(xiàn)任意多道分箱,適合箱型多、編碼型式多樣的特點(diǎn),變換箱型及編碼型式時(shí)分箱機(jī)構(gòu)無需做任何機(jī)械調(diào)整,只需在操作界面上選擇箱型即可,方便生產(chǎn)時(shí)品種變換。伺服分道動(dòng)作平穩(wěn)、運(yùn)行穩(wěn)定、不會(huì)對(duì)箱體產(chǎn)生撞擊,大限度保護(hù)箱體外觀。

? 高位碼垛機(jī): 箱體轉(zhuǎn)向通過速度差實(shí)現(xiàn),相比擋箱器轉(zhuǎn)向不會(huì)對(duì)箱體產(chǎn)生撞擊,不會(huì)損害箱體外觀。

? 高位碼垛機(jī):本機(jī)功耗低,節(jié)省運(yùn)行成本。

? 高位碼垛機(jī):無壓力輸箱,不產(chǎn)生擠壓。

? 高位碼垛機(jī):可適應(yīng)多箱及多編碼型式,而且變換速度快(25分鐘內(nèi)即可完成即可完成生產(chǎn)品種變換)。

高位碼垛機(jī) 工作原理:

? 高位碼垛機(jī):成品箱從單道輸送線輸入,在輸送線上完成分箱(伺服控制)、轉(zhuǎn)向(速差控制),直接送到編組站,在推桿的作用下,推送到傳送板上。

? 高位碼垛機(jī):通過自動(dòng)控制的計(jì)數(shù)與光電感應(yīng)配合,推桿吧箱體推到傳送板上,箱體排列為整齊的一層,隨即進(jìn)入碼垛。

? 高位碼垛機(jī):托盤提升架在開始碼垛時(shí)處在高位,每碼一層后隨即下降一層的高度。

? 高位碼垛機(jī):儲(chǔ)存垛板(亦稱托盤)自動(dòng)分送垛板至碼垛工位,碼垛工位前有一個(gè)等待垛板,處于等待狀態(tài)成品垛輸出后,跟隨進(jìn)入碼垛工位,本機(jī)碼垛速度快,在輸出輸送帶上有二個(gè)成品垛存放位。

高位碼垛機(jī) 結(jié)構(gòu)特點(diǎn):

? 高位碼垛機(jī):配置輸箱鏈到存箱量監(jiān)測(cè)裝置,并根據(jù)監(jiān)測(cè)數(shù)據(jù)自動(dòng)調(diào)整生產(chǎn)速度;

? 高位碼垛機(jī):結(jié)構(gòu)簡(jiǎn)單易維護(hù),控制柜的門安裝密封膠條,并配有優(yōu)質(zhì)的通風(fēng)過濾裝置。設(shè)備配有多層報(bào)警指示燈,能指示不同故障(須復(fù)位的故障、自動(dòng)復(fù)位的故障、運(yùn)行指示等)。程序設(shè)計(jì)合理,有故障提示功能。當(dāng)箱垛出現(xiàn)歪、倒、散現(xiàn)象能自動(dòng)停機(jī);

? 高位碼垛機(jī):安全防護(hù)網(wǎng)、操作平臺(tái)、維修平臺(tái)及支撐立柱均采用熱浸鋅處理;

? 高位碼垛機(jī):輸送部分的護(hù)板(厚度不低于2mm)、支腿、護(hù)欄保持架(支撐桿直徑16mm)等采用不銹鋼材質(zhì)(SUS304)

? 高位碼垛機(jī):安全防護(hù)裝置在設(shè)備出現(xiàn)異常情況能自動(dòng)停機(jī)并報(bào)警;

? 高位碼垛機(jī):設(shè)備外觀整潔,表面烤漆,色澤鮮亮,顏色乳白色(視客戶的不同要求)為基色,合理搭配。移動(dòng)部分及安全防護(hù)裝置采用警戒色及警戒標(biāo)志;


The applicable models can be customized according to the actual needs of customers

         The high-level palletizer is to put the materials loaded into containers (such as cartons, woven bags, barrels, etc.) or packaged and unpackaged regular items, and put them on the pallet according to a certain arrangement of yards, which can be stacked in multiple layers, and then pushed out, so as to facilitate the next step of packaging or forklift transportation to the warehouse for storage. The palletizer realizes intelligent operation and management, which can greatly reduce the number of workers and reduce the labor intensity. It is widely used in petrochemical, food, pharmaceutical, feed, grain, non-ferrous minerals and building materials and other industries in powder, granular materials, automatic palletizing of regular items with a certain volume and automatic high-speed palletizing of various cartons.

High-position palletizer Equipment advantages:

? High-level palletizer: It adopts high-level feeding, which is suitable for high-line conveying.

? High-level palletizer: linear coding, fast production speed, high reach, carton: 60 boxes/min; Bags: 28 bags/min

? High-level palletizer: the use of servo lane separation can achieve any multi-lane sub-box, suitable for the characteristics of many box types, coding types of diverse, change the box type and code type when the box mechanism does not need to make any mechanical adjustment, just select the box type on the operation interface, convenient for the production of varieties change. The servo lane separation action is stable, the operation is stable, and it will not impact the box, which protects the appearance of the box to the greatest extent.


? High-position palletizer: The box steering is achieved by the speed difference, and compared with the box stopper, the box will not impact the box and will not damage the appearance of the box.

? High-position palletizer: the machine has low power consumption and saves operating costs.

? High-position palletizer: no pressure conveyor, no extrusion.

? High-level palletizer: it can adapt to multi-box and multi-code types, and the change speed is fast (it can be completed within 25 minutes, and the production variety can be changed).

Working principle of high-position palletizer:

? High-level palletizer: The finished box is input from the single-lane conveyor line, and the sub-box (servo control) and steering (speed difference control) are completed on the conveyor line, and are directly sent to the marshalling station, and pushed to the conveyor plate under the action of the push rod.

? High-level palletizer: through the automatic control of counting and photoelectric induction, the push rod bar box is pushed to the conveyor plate, and the box is arranged into a neat layer, and then enters the palletizing.

? High-level palletizer: The pallet hoist is at a high position when it starts palletizing, and then drops one layer after each yard.

? High-level palletizer: storage pallet (also known as pallet) automatically distributes pallet to palletizing station, there is a waiting pallet in front of the palletizing station, after the finished product pallet is output in the waiting state, it follows into the palletizing station, the palletizing speed of this machine is fast, and there are two finished product stacking storage positions on the output conveyor belt.

Structural characteristics of high-position palletizer:

? High-level palletizer: equipped with a monitoring device from the conveying chain to the storage volume, and automatically adjust the production speed according to the monitoring data;

? High-level palletizer: simple structure and easy maintenance, the door of the control cabinet is equipped with sealing strips, and is equipped with high-quality ventilation and filtration devices. The device is equipped with multi-layer alarm indicators, which can indicate different faults (faults that need to be reset, faults that auto-reset, operation indications, etc.). The program design is reasonable, and there is a fault prompt function. When the stack is crooked, reversed and scattered, it can automatically stop;

? High-level palletizer: safety protection net, operating platform, maintenance platform and support column are all treated with hot-dip galvanizing;

? High-level palletizer: the guard plate (thickness not less than 2mm), outriggers, guardrail cage (support rod diameter 16mm) of the conveying part are made of stainless steel (SUS304)

? High-level palletizer: the safety guard can automatically stop and alarm when the equipment is abnormal;

? High-level palletizer: the appearance of the equipment is neat, the surface is painted, the color is bright, and the color is milky white (depending on the different requirements of customers) as the base color, which is reasonably matched. The moving part and the safety protection device adopt warning color and warning signs;


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