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立柱機器人
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立柱機器人碼垛機的特點和工作原理Features and working principle of column robot palletizer
發布時間:2024-01-08 14:21:16 | 瀏覽次數:

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在眾多的機器人碼垛機當中,立柱式機器人是很多中小型企業所青睞的一款碼垛機設備,它不僅體積小占地面積小,而且碼垛效率,設備功能,設備質量、價格等綜合因素都非常適合中小型企業產量適中急需機器換人的現狀。立柱式機器人碼垛機的設備特點以及工作原理如何?

  設備特點:

  立柱機器人采用機器人控制系統,實現點位到點位的直線插補,可使運動變得平滑流暢。示教器通過監控和顯示功能控制工業機器人運動,能使操作人員順利實現對變位機運動的示教控制,垛型提前預存,后期添加都可靈活操作,工作時按照要求的編組方式和層數,完成對料袋產品的碼垛。

  立柱式機器人碼垛機每小時可工作300-600次,有4個自由度,操作靈活,可負載100KG,本體重量1.5t左右,可根據現場需求設置單爪或雙爪,更換各種抓取式、夾板式、吸附式抓手,可對箱裝、袋裝,盒裝、灌裝、瓶裝等各種形狀的成品進行裝箱和碼垛。操作簡單,只需設置好編組方式和層數,即可完成對料袋產品的碼垛,設備廣泛應用于飼料、肥料、糧油、化工、飲料、食品等生產企業。

立柱機器人碼垛機  工作原理:

  立柱機器人碼垛機的運作流程是將包裝好的物料通過輸送機送至碼垛制定區定位,立柱機器人通過各軸配合,將夾具運行至物料定位的正上方,當物料定位信號發出時,夾具通過伺服電機控制運動向下即Z軸向下運動,達到夾具夾持物料高度時,Z軸停止下降,夾具開啟,夾起物料,Z軸伺服電機反轉,將夾具升到安全高度后,通過客戶預設程序將物料送至碼垛位上方,Z軸下降,使物料到達放置點,此時夾具打開,將物料碼入指定位置,重復以上動作,把整拖碼垛完以后,蜂鳴器報警,提醒已經碼垛完成。叉車將碼垛好的托盤運走,放入新的托盤,重新往復動作即可。

  立柱機器人碼垛機采用全伺服驅動,選材精良,設備結構簡單合理,易于操作維護,運行平穩可靠,動作靈活,操作精度高、范圍大,綜合應用成本低,能夠達到成本有效利用,且因主要構成零配件少,維持費用低,電源消耗低,故障率低,垛型和碼垛層數可任意設置,垛型整齊、不會坍塌,方便儲存及運輸。該設備廣泛適用于飼料、化工、食品飲料、糧食等生產企業對紙箱、袋裝、灌裝、桶裝、盒裝、瓶裝等各種形狀的成品進行裝箱和碼垛的需求。


Among the many robot palletizers, the column robot is a palletizer equipment favored by many small and medium-sized enterprises, which not only covers a small area in size, but also the comprehensive factors such as palletizing efficiency, equipment function, equipment quality, and price are very suitable for small and medium-sized enterprises with moderate output and urgent need for machine substitution. What are the equipment characteristics and working principle of the column robot palletizer?


Equipment features:


The column robot adopts a robot control system to realize point-to-point linear interpolation, which can make the movement smooth and smooth. The teach pendant controls the movement of the industrial robot through the monitoring and display function, which enables the operator to smoothly realize the teaching control of the movement of the positioner.


The column robot palletizer can work 300-600 times per hour, has 4 degrees of freedom, flexible operation, can load 100KG, body weight of about 1.5t, can be set up with single or double claws according to the needs of the site, replace a variety of grabbing, splinting, adsorption gripper, can be boxed, bagged, boxed, filled, bottled and other shapes of finished products for packing and palletizing. The operation is simple, only need to set the marshalling method and the number of layers, you can complete the palletizing of bag products, the equipment is widely used in feed, fertilizer, grain and oil, chemical, beverage, food and other production enterprises.


Column robot palletizer working principle:


The operation process of the column robot palletizer is to send the packaged materials to the palletizing area through the conveyor for positioning, and the column robot runs the fixture to the top of the material positioning through the cooperation of each axis, when the material positioning signal is issued, the fixture is controlled by the servo motor to move downward, that is, the Z-axis moves downward, when the height of the fixture clamping material is reached, the Z-axis stops falling, the fixture is opened, the material is clamped, the Z-axis servo motor is reversed, and the fixture is raised to a safe height, and the material is sent to the top of the palletizing position through the customer's preset program. The Z-axis descends, so that the material arrives at the placement point, at this time the fixture is opened, the material is stacked into the designated position, repeat the above actions, and after the whole tow is stacked, the buzzer alarms to remind that the palletizing has been completed. The forklift transports the palletized pallet, puts in the new pallet, and reciprocates.


The column robot palletizer adopts full servo drive, excellent material selection, simple and reasonable equipment structure, easy operation and maintenance, stable and reliable operation, flexible action, high operation accuracy, large range, low comprehensive application cost, can achieve effective cost utilization, and due to the small number of main components, low maintenance cost, low power consumption, low failure rate, stacking type and stacking layer can be set arbitrarily, the stacking type is neat, will not collapse, convenient storage and transportation. The equipment is widely used in feed, chemical, food and beverage, grain and other production enterprises for carton, bag, filling, barrel, box, bottle and other shapes of finished products for packing and palletizing.


 上一篇:沙土碼垛機 石子立柱四軸碼垛機器人 智能沙子碼垛設備生產廠家 120㎏負載 本體重量1.5噸
 下一篇:吸盤立柱機器人碼垛機(旋轉式) 本森Suction cup column robot palletizer (rotary) Benson

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