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碼垛機器人
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碼包機如何碼垛的?How is the palletizing machine palletized?
發布時間:2024-02-04 13:44:21 | 瀏覽次數:

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碼包機(或稱為袋裝物料碼垛機)進行碼垛的過程大致如下:

進料輸送

:碼包機通常與生產線末端的輸送帶系統相連,待碼垛的袋裝物料經過自動包裝后由輸送帶送到碼包機的工作區域。

物料識別

:通過光電傳感器、稱重設備或視覺識別系統對袋裝物料的位置、數量以及是否符合碼垛要求進行實時檢測和識別。

抓取與搬運

:碼包機的核心部件是其抓取機構,通常設計為機械手或吸盤等裝置,能夠根據預設程序準確抓取袋裝物料。抓取完成后,碼包機通過伺服驅動的三維運動軸(X/Y/Z軸)將物料提升并移動到托盤上方。

定位放置

:在托盤上方,碼包機按照預先設定的碼垛模式精確地調整物料的角度和位置,確保每一層物料緊密有序地堆疊在一起。

層數控制與托盤更換

:隨著每層物料的成功碼放,碼包機會自動記錄層數,并在達到預定層數后觸發托盤更換信號,新的空托盤會被送入工作區,舊的滿載托盤則被移出碼垛區域。

重復作業

:整個過程會循環往復直至完成全部碼垛任務,且過程中往往具備自適應調節功能,以應對不同規格的包裝物及托盤尺寸變化。

以上是對碼包機如何進行碼垛的基本描述,實際操作中還會根據具體型號和工藝要求有所差異。

The process of palletizing by a palletizing machine (also known as a palletizer for bagged materials) is roughly as follows:

Feed conveying

The palletizing machine is usually connected to the conveyor belt system at the end of the production line, and the bagged materials to be palletized are automatically packed and sent to the working area of the palletizing machine by the conveyor belt.

Material identification

: Real-time detection and identification of the position, quantity and compliance with palletizing requirements of bagged materials through photoelectric sensors, weighing equipment or visual recognition systems.

Gripping & Handling

The core component of the code bag machine is its gripping mechanism, which is usually designed as a device such as a manipulator or suction cup, which can accurately grasp the bagged material according to the preset program. After the gripping is completed, the palletizer lifts and moves the material above the pallet via a servo-driven three-dimensional motion axis (X/Y/Z axis).

Positioning and placement

Above the pallet, the palletizer precisely adjusts the angle and position of the material according to the pre-set palletizing pattern, ensuring that each layer of material is stacked together in a tight and orderly manner.

Layer control and pallet change

With the successful stacking of each layer, the palletizer automatically records the number of layers and triggers a pallet change signal when a predetermined number of layers is reached, the new empty pallets are fed into the work area and the old fully loaded pallets are removed from the palletizing area.

Repeat the job

The whole process will be repeated until all palletizing tasks are completed, and the process is often equipped with adaptive adjustment function to cope with different specifications of packaging and pallet size changes.

The above is a basic description of how the code charter machine is palletized, and the actual operation will be different according to the specific model and process requirements.


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