雙抓機械手碼垛機Double-grip manipulator palletizer |
發布時間:2024-05-17 14:34:29 | 瀏覽次數: |
雙抓機械手碼垛機是一種自動化物流設備,主要用于貨物的堆疊和搬運。"雙抓"意味著該機器配備有兩個抓取裝置,這使得它能夠在單一工作周期內同時抓取并移動兩個包裝單位(如箱子、袋子、桶等),從而顯著提高碼垛效率和生產速度。相較于單抓機械手,雙抓設計可以實現更快速的物料處理,特別是在需要大量重復堆疊操作的場合,如食品飲料、化工、制藥、物流倉庫等行業。 這類碼垛機通常包括以下幾個核心組成部分: 1. 機械臂 :裝備有兩套獨立的抓取機構,通過精密的伺服電機或氣動系統控制,確保同步且準確地完成抓取動作。 2. 抓手 :設計用于適應不同形狀和尺寸的包裝物,通常配有可調節的夾持器或吸盤,以滿足多樣化的碼垛需求。 3. 控制系統 :集成先進的PLC(可編程邏輯控制器)和傳感器,負責協調機械手的動作,實現精準定位和高效的作業流程。 4. 安全系統 :包含光幕、急停按鈕等安全裝置,確保操作人員的安全。 5. 輸送系統 :與生產線上的其他設備(如包裝機、輸送帶)聯動,自動接收、搬運并堆疊產品。 雙抓機械手碼垛機的優勢在于: ? 提高效率 :同時處理兩個包裝單位,減少循環時間,提升整體生產效率。 ? 節省空間 :在有限的工廠空間內,通過優化路徑和動作,可以實現更高的存儲密度。 ? 靈活性 :能夠適應多種產品規格,通過調整抓手和程序,滿足不同碼垛模式的需求。 ? 降低人力成本 :自動化作業減少對人工的依賴,降低勞動強度和長期的人力成本。 綜上所述,雙抓機械手碼垛機是現代工業自動化中提升物流效率的重要工具,尤其適合高吞吐量和追求高效能的生產環境。 The double gripper palletizer is an automated logistics equipment, which is mainly used for the stacking and handling of goods. "Double gripping" means that the machine is equipped with two gripping devices, which allows it to pick up and move two packaging units (e.g. cases, bags, drums, etc.) at the same time in a single duty cycle, significantly increasing palletizing efficiency and production speed. Compared to single-gripper grippers, the double-gripper design enables faster material handling, especially in applications that require a large number of repetitive stacking operations, such as food and beverage, chemical, pharmaceutical, logistics warehouses, and other industries. This type of palletizer usually includes the following core components: 1. Robotic arm : Equipped with two sets of independent grasping mechanisms, controlled by precise servo motors or pneumatic systems, to ensure the synchronous and accurate completion of grasping actions. 2. Gripper : Designed to accommodate different shapes and sizes of packaging, often equipped with adjustable grippers or suction cups to meet diverse palletizing needs. 3. Control system : Integrate advanced PLC (programmable logic controller) and sensors, responsible for coordinating the manipulator's movements, to achieve accurate positioning and efficient operation process. 4. Security system : Includes light curtain, emergency stop button and other safety devices to ensure the safety of operators. 5. Conveyor system : Linked with other equipment on the production line (such as packaging machines, conveyor belts) to automatically receive, handle and stack products. The advantages of the double gripper palletizer are: ? Increase efficiency : Process two packaging units at the same time, reducing cycle times and improving overall production efficiency. ? Space-saving : Higher storage density can be achieved by optimizing paths and actions in a limited factory space. ?flexibility : Able to adapt to a variety of product specifications, by adjusting the gripper and program, to meet the needs of different palletizing modes. ? Reduce labor costs : Automated operations reduce the dependence on labor, reduce labor intensity and long-term labor costs. In summary, the double-gripper palletizer is an important tool for improving logistics efficiency in modern industrial automation, especially suitable for high-throughput and high-performance production environments. |
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