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立柱機器人輸送碼垛生產線Column robot conveying and palletizing production line
發布時間:2024-06-03 11:14:39 | 瀏覽次數:

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立柱機器人輸送碼垛生產線是一種高度自動化的工業設備系統,廣泛應用于制造業,特別是食品、飼料、化工、物流等行業。這類生產線主要由以下幾個關鍵部分組成,實現物料的自動包裝、碼垛和輸送:

1. 自動供袋/供料單元

:負責自動供應空袋或直接供料,為后續包裝做好準備。

2. 稱重/裝袋單元

:對物料進行精準稱重后,自動裝填到袋子中,確保每袋重量符合標準。

3. 熱合封口單元

:完成裝袋后,通過熱封技術密封袋口,保證包裝的密封性和穩定性。

4. 輸送檢測單元

:將封好口的袋子輸送到下一個工序,并進行質量檢測,如重量復檢、外觀檢查等。

5. 碼垛單元

:利用立柱機器人(通常配備有專門的抓取和放置工具)將袋子按預定模式整齊地堆疊成垛。立柱機器人因其垂直結構設計,能有效節省空間,同時通過多自由度的機械臂實現高效、靈活的作業。

6. 纏繞機/打包運輸單元

:在碼垛完成后,對碼好的垛進行塑料薄膜纏繞固定,防止在存儲或運輸過程中倒塌散落。之后,可進一步通過輸送帶或叉車等設備送至倉庫或裝載區。

7. 控制系統

:整個生產線由集成的控制系統統一管理,包括PLC(可編程邏輯控制器)、HMI(人機界面)等,允許操作人員監控生產狀態、調整參數和處理異常情況。

立柱機器人輸送碼垛生產線的優勢在于提高生產效率、減少人工成本、提升作業精度和安全性,以及適應不同尺寸和重量的包裝需求。例如,本森智能裝備(山東)有限公司是一家提供此類解決方案的廠家,其產品涵蓋了單工位箱體碼垛輸送線、配件箱子封箱碼垛生產線等多種配置,滿足不同行業和企業的自動化需求。

Column robot conveying and palletizing production line is a highly automated industrial equipment system, which is widely used in the manufacturing industry, especially in food, feed, chemical, logistics and other industries. This type of production line is mainly composed of the following key parts, which realize the automatic packaging, palletizing and conveying of materials:

1. Automatic bag/feeding unit

: Responsible for the automatic supply of empty bags or direct feeding, ready for subsequent packaging.

2. Weighing/bagging unit

After the material is accurately weighed, it is automatically filled into the bag to ensure that the weight of each bag meets the standard.

3. Heat-sealing unit

After the bagging is completed, the mouth of the bag is sealed by heat sealing technology to ensure the tightness and stability of the package.

4. Conveying detection unit

: The sealed bag is conveyed to the next process, and the quality inspection is carried out, such as weight review, visual inspection, etc.

5. Palletizing unit

: Column-mounted robots, often equipped with specialized pick-and-place tools, are used to neatly stack bags in a predetermined pattern. Due to its vertical structure design, the column robot can effectively save space, and at the same time achieve efficient and flexible operation through a multi-degree of freedom robotic arm.

6. Wrapping machine/baling transport unit

After the palletizing is completed, the stacked stack is wound and fixed with plastic film to prevent it from collapsing and scattering during storage or transportation. It can then be further transported to the warehouse or loading area via equipment such as conveyor belts or forklifts.

7. Control system

The entire production line is managed by an integrated control system, including PLC (Programmable Logic Controller), HMI (Human Machine Interface), etc., which allows operators to monitor production status, adjust parameters and handle exceptions.

The advantages of the column robot conveyor palletizing line are to improve production efficiency, reduce labor costs, improve work accuracy and safety, and adapt to packaging needs of different sizes and weights. For example, Benson Intelligent Equipment (Shandong) Co., Ltd. is a manufacturer that provides such solutions, and its products cover a variety of configurations such as single-station box palletizing conveyor lines, accessory box sealing and palletizing production lines, etc., to meet the automation needs of different industries and enterprises.


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